Usually column packing using sub micron
particle requires packing pressures of sometimes more than 1000bars. Such
workflows require special high pressure equipment and take more or less time
since packing time for a given column length depends on the concentration of
the particle suspension.
FlashPack provides a new column packing methodology for
highly concentrated sub-2µm sorbent suspension (up to 1000mg/mL) at relatively
low pressure of 100bar by overcoming particle aggregation. Thus, column packing
procedures utilizing the FlashPack setup are a 100-times faster for a given
column length than conventional column packing approaches.
This is achieved by the unique setup consisting of a
"pressure bomb" which provides
a pressure gradient and therefore creates a continuous stream of particles from
the high pressure region (suspension) into the empty capillary placed within
the low pressure region. Secondly, the capillary is mechanically strapped close
to the bottom of the beaker to stay in position even at higher pressures and
flow rates. Thirdly, application of an magnetic stirrer which provides a
turbulent flow to homogenize the suspension and more importantly which continuously
taps the proximal end of the capillary column to avoid particle aggregation at
the entrance of the capillary while loading.
Overcoming the issues of particle aggregation
enables packing of a 50cm column with 2µm particles in less than an hour.